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Old 06-12-10, 05:22 PM   #31
Phil Payne
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Quote:
Originally Posted by Gouldy View Post
what doe the sensor on the back of the head do ?? the one with the brown plug on it??
Cold start valve thermoswitch.

Quote:
Originally Posted by Gouldy View Post
.. as the earth doesnt look great on that one
There isn't an earth on it - it's earthed through the head. One circuit grounds the cold start valve, the other operates a heater inside the thermoswitch.
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Old 06-12-10, 06:40 PM   #32
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well one of the wires is being earthed out on the thermo switch for sure, it looks a bodge job too, where should the 3 wires go to from the thermo switch phil???
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Old 08-12-10, 06:03 PM   #33
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right phil

as you can see its the plug on the back of the engine (Brown plug)

the wire colours are

Red/Black
Black
Green/White

the Black one has been run to earth, and very badly if i say so myself, as you can see by the pics the others seem to be as they should but im unsure what to do with the black one, any ideas mate??

You can see how the black wire (which then turns to green) is earthed out on the bulkhead





the bodged wire and the other two which seem to be in good condition




am hoping this is the problem as i seem to be getting nowhere with the car lately

are you guys running KV able to see where your wires run to ?
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Old 08-12-10, 10:11 PM   #34
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just figured it out, the black wire needs to go on the Starter motor, when its cranking it will work,

i put the black wire on the battery and the cold start injector is working fine

the ISV is still not working though guys, so i still need some help on this
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Old 09-12-10, 01:19 PM   #35
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right, i have just stripped the dash apart to try and fix the heater and locate where the ISV wires go ,

the heater problem is one of the flaps is stuck

the ISV wires, i am still none the wiser??? any ideas

i also found two plugs which arent connected to anything, HELP!!

first one

and it goes into this



2nd one


what is this??? does it control the ISV?




uh oh....



and another mod for the day ......

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Old 09-12-10, 01:46 PM   #36
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Where did you get the sticker from?
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Old 09-12-10, 01:52 PM   #37
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ebay
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Old 09-12-10, 02:02 PM   #38
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[quote=Gouldy;182034]right, i have just stripped the dash apart to try and fix the heater and locate where the ISV wires go ,

the heater problem is one of the flaps is stuck

the ISV wires, i am still none the wiser??? any ideas

i also found two plugs which arent connected to anything, HELP!!

first one


There are lots of random connectors in an Audi wiring loom that can be there for accessories that your car does not have.

what is this??? does it control the ISV?




Its known as a TCI unit, it controls the electronic ignition.
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Old 09-12-10, 02:47 PM   #39
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ok mark, thanks for that, do you know where the wires from the ISV go ? really struggling now
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Old 09-12-10, 08:04 PM   #40
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good luck with it m8 - are you convinced it's the ISV ? I only ask 'cos I had similar symptoms but for a variety of reasons, so you really need to be sure that you should be getting current to the ISV when you're testing it - my first thought from your initial post was an airleak somewhere; in my case I looked everywhere before realising it was a hole in the brake servo - replaced that & suddenly I had a cracking engine & brakes too. Have you run it in the dark to see if anything is earthing like plug caps etc ? I also had problems (like many people) with the fuel pump relay - invisible dry joints/solder cracks mean you can get dodgy fuel pressure until the engine is warm, so shitty idle. once warm, the relay board expands & the joints get proper contact so the problem then goes away. also, be sure that the electric senders for the CSV & ISV are working fine - not sure specifically how to check these on your motor, but if the sender is knackered, no amount of new wire will fix the leccy feed problem
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